Forged Blocks & Cubes

Hunan Hemway Steel Co., Ltd.

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Forged Blocks

Forged Blocks & Cubes

At Hemway Steel, our nickel-alloy forged blocks and cubes are engineered for demanding applications that require material integrity from the core outward. Unlike plate-sourced blanks, which can harbor center-line porosity and inconsistent grain orientation, our open-die forged blocks deliver uniform grain refinement, full volumetric density, and complete structural soundness throughout every dimension.

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Volumetric Capability Matrix

Our forging facility is engineered to handle massive alloy cross-sections while guaranteeing a minimum 3:1 reduction ratio for total grain refinement.

Parameter

Metric Capability

Imperial Capability

Maximum Finished Weight

30,000 kg

66,140 lbs

Maximum Thickness (H)

Up to 1,200 mm

Up to 47.2 in

Maximum Length (L)

Up to 6,000 mm

Up to 236.2 in

Aspect Ratio Control

Custom L:W:H

Custom L:W:H

Ultrasonic Testing (UT)

ASTM A388 / EN 10228

Class 1 / Class 2

Standard Reduction Ratio

Min 3:1

Min 3:1

On-Hand Nickel-Based Material

Hemway Steel  holds an inventory of various alloys for customers to order for their nickel forging needs and specifications: 

Inconel 625 (UNS N06625)

Inconel 686 (UNS N06686)

Incoloy 800H (UNS N08810)

Monel 400 (UNS N04400)

Inconel 716 (UNS N07716)

Incoloy 800HT (UNS N08811)

Monel K500 (UNS N05500)

Inconel 718 (UNS N07718)

Incoloy 825 (UNS N08825)

Inconel 600 (UNS N06600)

Inconel 725 (UNS NO7718)

Hastelloy C276 (UNS N10276)

Inconel 617 (UNS N06617)

Inconel X750 (UNS N07750)

Incoloy 020 (UNS N08020)

Standard Inspection Protocols

We provide documented proof of metallurgical integrity for every block delivered.

Inspection Type

Standard / Specification

Target Verification

Ultrasonic (UT)

ASTM A388 / EN 10228-3

Detecting internal voids, cracks, or non-metallic inclusions.

Liquid Penetrant (LPI)

ASTM E165 / EN 571-1

Identifying surface-breaking defects and micro-cracks.

Mechanical Testing

ASTM E8 (Tensile) / E23 (Charpy)

Yield, Tensile, and Impact toughness at 23°C or sub-zero.

Chemical Analysis

Spectrographic Analysis

Verification of alloy elements and trace impurity control.

Hardness Profile

ASTM E10 (Brinell)

Ensuring uniform heat-treatment through the cross-section.

Specialized Forging Categories

Precision Cubes

Perfectly balanced X, Y, Z dimensions for high-pressure valve bodies and pump housings. These blocks undergo multi-directional upset forging to ensure core density is identical to surface density.

 

Manifold Modules

Extended rectangular blocks optimized for complex hydraulic integrated circuits (HICs). Engineered with a high reduction ratio to prevent internal leakage during deep-hole drilling.

 

Near-Net-Shape Blocks

Why pay for the corners you’re just going to mill away? We forge“steps”and“shoulders”into the block, reducing material weight by up to 30% while maintaining grain flow continuity.

 

Tooling Modules

Extra-dense blocks for hot-work and cold-work dies. Designed for high thermal conductivity and uniform response to heat treatment, ensuring your molds last through millions of cycles.